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Capsule Application

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Hard capsules(commonly referred to as capsule)are pharmaceutical formulations made by suitable manufacturing techniques. These capsules consist of powdered, granular, or pelletized drugs or additives filled into hollow capsules.

Capsules are an oral solid dosage form for the delivery of life-saving drugs, mineral, vitamins or other healthy ingredients via supplements. These convenient packages enable reliable dosing, portability and high consumer compliance. Alternatives include more cumbersome liquid, powder or paste formulations. 

Hard capsule formulations have dissolution time advantages over tablets and pills. By selecting different types of capsule materials, they can achieve targeted, timed, and quantified drug release purposes, such as enteric-coated capsules, rectal capsules, vaginal capsules, etc.

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The capsule consists of two precision-machined capsule shells. Depending on the dosage of the medication, capsules come in a variety of sizes, with eight options ranging from sizes 000, 00, 0, 1, 2, 3, 4, to 5. The capsule can also be colored with printing for a unique custom designs.

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How are medications filled into capsule shells?— Capsule Filling Machine

The capsule part has a conical edge, which can be successfully encapsulated in a high-speed capsule filling machine. The double locking ring system allows the capsule to be pre-locked before filling and fully locked after filling. The capsule design also includes ventilation holes to prevent unnecessary air pressure buildup inside the capsules during high-speed filling, thus avoiding rebound effects.

Which medications are suitable for using capsules as a dosage form?

Drugs in capsules are generally targeted

1. For substances that are irritating to the esophagus and gastric mucosa in powder or granular form.

2. Substances with poor taste, volatile properties, prone to saliva decomposition in the oral cavity, or easily inhaled into the trachea.

The reasons for choosing capsules as dosage forms for these drugs are

1. By encapsulating these medications, both the drug's properties are protected from degradation and the digestive organs and respiratory tract are shielded.

2. Effectively masking any pungent odors from certain medications.

3. Removing the capsule shell may result in drug loss, wastage, and reduced efficacy.

4. Certain drugs need to be dissolved and absorbed in the intestine, and the capsule is a protection that protects the drug from being destroyed by stomach acid.

Capsule packaging types typically include the following:

  • blister packaging machine for capsule and tablet

    Blister Packaging

      Material: Often made from PVC (Polyvinyl Chloride), PVDC (Polyvinylidene Chloride), or aluminum foil.

      Features: Capsules are individually sealed in pockets, providing protection from moisture, light, and contamination.

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  • counting machine for capsule and tablet

    Bottle Packaging

      Material: Usually plastic (HDPE, PET) or glass bottles.

      Features: Capsules are stored in bulk within the bottle, often with a desiccant to control moisture.

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    Strip Packaging

      Material: Two layers of film (aluminum or plastic) are heat-sealed together around each capsule.

      Features: Similar to blister packs but typically used for smaller quantities and offers strong protection.

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